4 Oz Copper PCB

4 Oz Copper PCB

When current exceeds 30-40A, 2 oz copper becomes insufficient. Traces must be extremely wide, consuming board space. Multiple layers of copper are needed. Boyastar offers 4 Oz Copper PCBs for these high-current applications.
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4 Oz Copper PCB – Specifications

Parameter

Specification

Base Material

FR-4, High-Tg FR-4, High-CTI FR-4

Layer Count

2 – 20 layers, or as per file

Board Thickness

0.5 – 3.5 mm, or as per file

Copper Thickness

4 oz

Min Trace/Space

4/4 mil (thick copper series)

Min Hole Size

0.2 mm (PTH/NPTH)

Surface Finish

ENIG, HASL (L/F), OSP, ImmAg, ImmSn, Hard Gold

Solder Mask

Green, White, Red, Black, Blue, Yellow, Purple

Silkscreen

Black / White

Dimension Tolerance

±0.10 mm

Impedance Control

±10% or per file

 

Solving the High-Current Problem

When current exceeds 30-40A, 2 oz copper becomes insufficient. Traces must be extremely wide, consuming board space. Multiple layers of copper are needed. Boyastar offers 4 Oz Copper PCBs for these high-current applications.

Current density increases rapidly. A 4 oz board carries four times the current of a standard 1 oz board for the same trace width. This allows much narrower power traces, freeing space for other components. Our 4 Oz Copper PCBs use optimized plating parameters to achieve uniform copper distribution. Etching is carefully controlled to maintain line accuracy. The result is a board that handles high current without requiring excessive trace widths.

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Where is 4 oz used? Electric vehicle battery management systems, solar inverters, welding equipment, and large motor drives all benefit from 4 oz copper. These applications often run at 50-100A. Our boards support these currents with manageable trace widths. We use high-Tg material to handle the heat generated by high current. Each board is 100% tested. Boyastar has 18 years of manufacturing experience. IATF 16949 and UL certifications apply.

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